Sonobond WS 2026 – ultrasonic welding machine for cables
The Sonobond WS 2026 welding machine is a modern industrial device designed for joining wires, cables and cable ends using ultrasonic technology. This technology allows for exceptionally durable, conductive and clean connections – without the need for additional adhesives, solder or flux.
At Starpol, the Sonobond WS 2026 device is a key element in the electrical harness manufacturing process, ensuring the repeatability and quality required in the automotive, electronics and industrial sectors.
What is ultrasonic welding?
Sonobond WS 2026
The ultrasonic welding process uses high-frequency mechanical vibrations that cause local plastic deformation of the metal at the point of contact between the wires. The result is a cohesive metallic bond characterised by:
- low resistance,
- high mechanical durability,
- resistance to temperature and vibrations.
Thanks to a fully controlled process, Sonobond WS 2026 guarantees consistent weld quality in every production series.
Why should you entrust us with the preparation of cables?
The device is used in industries where the reliability of cable harnesses is crucial:
Automotive industry
wiring harnesses for vehicle electrical systems.
Industry
industrial automation and production machinery.
household appliances
wires and harnesses for household appliances.
Electronics
electronic components requiring high precision.
Technical specifications Sonobond WS 2026
- Cable cross-section range: up to 35 mm²
- Technology: ultrasonic welding
- Maximum welding power: 2.6 kW
- Operating modes: manual and automatic
- Control: digital panel with energy and time parameter control
- Application: connecting wires, cables, connectors, pins
Why choose a heat sealer?
Sonobond WS 2026
Welding precision
Precise adjustment of ultrasonic parameters ensures perfect metallic connections between wires.
Speed and performance
Short cycle times with full quality control — ideal for series production.
Process repeatability
Automation eliminates manual errors and guarantees consistent welding parameters.
Quality confirmed by ISO certificates
Compliance with ISO 9001 and ISO 3834-2 standards, confirming the highest industrial standards.
Application of Sonobond WS 2026
The Sonobond WS 2026 sealing machine is used in:
Production of electrical harnesses for the automotive industry
Precise connection of wires in automotive wiring harnesses, ensuring low resistance and high durability.
Connecting copper and aluminium wires and terminals
Ultrasonic technology eliminates the need for soldering – the connection is clean and corrosion-resistant.
Production of multi-core and battery connectors
Welding of power supply components and power connections with large cable cross-sections.
Highly durable electrical and electronic components
Precise and repeatable connectors for systems requiring reliable electrical contact.
Do you have a project that requires precise connections?
Trust the Sonobond WS 2026 ultrasonic welding technology
Contact us to discuss the details of your project and learn about the benefits of using modern welding technologies at STARPOL.