Assembly of electrical harnesses
Harness assembly is the final stage of production, where all components – wires, connectors, markings and covers –
are combined into a complete, functional product. It is here that the team’s experience and precision of workmanship determine the reliability of the harness.
Precise assembly of electrical harnesses
Większość procesu montażu realizowana jest manualnie przez wykwalifikowanych operatorów przy dedykowanych stanowiskach roboczych. Każda wiązka jest montowana zgodnie z dokumentacją technologiczną oraz specyfikacją Klienta.
Kluczowym elementem montażu jest poprawne osadzenie terminali w obudowach złączy oraz zachowanie odpowiedniej kolejności i numeracji przewodów. Wszystkie czynności wykonywane są z zachowaniem zasad ESD oraz procedur kontroli jakości.
Dzięki doświadczeniu naszego zespołu możemy realizować zarówno produkcję seryjną, jak i serie prototypowe – w tym montaż złożonych wiązek wielogałęziowych.
STAGES OF ASSEMBLY OF THE ASSEMBLIES
Safe production of sensitive electronic circuits
Depending on project requirements, part of the production hall can be converted into an ESD (Electrostatic Discharge Protected Area – EPA) zone, providing protection against electrostatic discharge.
All assembly processes are carried out using antistatic tools, earthed workstations and ESD protective clothing.
Antistatic tools
ESD clothing
Control of electrostatic potentials
How we handle IDC connections
We select IDC connectors and crimping tools according to the geometry of the tape/cable and project requirements. For single series, we use hand tools, and for larger volumes, we use semi-automatic stations.
IDC
- Hand tools and clamping devices – Lumberg IDC
- Process integration: cable preparation and marking (Hitachi UX)
Quality control of harness assembly
Each harness undergoes multi-stage quality control – from visual inspection, through electrical continuity tests, to mechanical tests of connectors. The control is carried out in accordance with IPC/WHMA-A-620 standards and the customer's design documentation.
Visual inspection
Strength tests
Electrical tests
RELATED PROCESSES
End machining
Crimping, soldering, welding and other methods of preparing wires for assembly.
Welding
Ultrasonic bonding of low-resistance, high-durability cables.
Injection moulding
Protection and sealing of joints – plastic components tailored to the project.
Let us handle this process for you.
Take advantage of our offer covering this stage of production and receive full technological support.
Assembly of electrical harnesses
Complete harness assembly – assembly, testing, inspection and quality documentation.
Do you have the wiring documentation?
Do you require harnesses assembled with the utmost precision?
Contact us – we will prepare a solution tailored to your project and industry standards.